Forge Recirculation Valves BMW E82 & E88 135i 08+
Developed specifically for BMW??'s all-new N54 twin turbo motor, as found in the BMW 135,335 and 535 models, Forge Motorsport adds another replacement valve application to their already extensive vehicle specific and universal valve lineup. While virtually identical in operation to the Bosch style valves as used from the factory on many other turbocharged applications, primarily Volkswagen and Audi, BMW has utilized a very different type of valve connection mechanism that makes their product and Forge s replacement components very unique. Starting with the world??'s best selling direct replacement Bosch style valve, Forge s own 007P piston-based design, they have revised virtually every single component of the valve body, (except the internal piston), in order to retain BMW??'s unique connection mechanism yet offer improved functionality in every other possible way.
The entire valve assembly is precision CNC machined from T6-6061 billet aluminum alloy on Mazak CNC milling machines. Again, the valve is an aluminum piston based design, offering significantly improved reliability over the failure prone OEM diaphragm valves, yet with no change to valve response time. It utilizes ultra high temperature Viton brand silicone o-rings for sealing and Mobil1 fully synthetic bearing grease for lubrication. The valves are fully tunable for both boost holding capacity and response by way of proprietary interchangeable springs and shims (washers to marginally adjust preload). By utilizing this method of valve tuning with multiple custom spring rates, the valves will retain the maximum range of piston travel and flow volume regardless of which spring rate is used. Valves with a singular spring requiring that adjustments be made by continually adding preload will suffer from decreased piston or diaphragm travel as the spring tension is increased. Though these types of valves may hold high boost levels under load, they will actually suffer from limited flow volume at throttle lift when the valve vents.
The hoses included in the kit are a custom made multi-layer fabric reinforced flexible silicone hose that are designed to allow compatibility with the stock airbox and charge piping setup without any permanent modification being required to adapt the replacement valves. Even the included hose clamps are overkill. They are specifically designed for use with silicone hoses, utilizing a beveled band edge and a pressed in drive mechanism rather than perforated. They are even approved by NATO for international military use.
All told, this direct replacement valve kit will be suitable for a bone stock car to one that is heavily modified. They can be installed on the car right on the showroom floor and they will last well past having upgraded your intake, exhaust, and ECU software. They are capable of handling an infinitely wider range of boost pressure, more reliably, than the OEM valves, and they carry an unlimited lifetime warranty and money back guarantee.
WARNING: Cancer and Reproductive Harm
Forge Motorsport is a world leader in aftermarket car parts, that includes actuators, intercoolers, blow-off valves, fabricated alloy tanks, big brake kits, wastegates, and silicone hoses. The company was founded in 1996 with the simple principles of innovation, crafty designs, and high-quality manufacturing. The company is comprised of passionate petrolheads who are dedicated to designing and developing vehicle-specific performance parts for OEM And turbocharged applications.
If you are looking to get the most out of your Audi, BMW, or Volkswagen’s performance, you can count on Forge Motorsport in the United Kingdom. Each individual Forge branded product proudly states “Made In Great Britain.” Forge Motorsport is based out of Gloucester, England, where its headquarters and manufacturing plants produce its ever-growing lineup of products. The company also has a full sales and distribution facility in Orlando, Florida (Forge USA) and one in Taichung, Taiwan (Forge Asia)
All Forge Motorsport products are manufactured in-house in its state-of-the-art CNC machine shop by a team of highly skilled engineers and fabricators. All Forge production is controlled by the international ISO 9002 standard for manufacturing design and development. Billet parts are machined to the strictest tolerances and undergo exhaustive testing and inspection before they are released. All welding is also done in-house, by Forge’s in-house craftsmen, and boasts unsurpassed quality and robotic-like precision. Not only do Forge Motorsport’s products look great but they also perform second to none. What’s more, all Forge products are guaranteed for life and backed by Forge’s “No Hassle” service promise.
With immense knowledge at its disposal, Forge is honored to supply the leading names and race teams in the world of motorsport, including F1, Rally X, WRC, and Le Mans, as well as several OEM manufacturers.
Vivid Racing carries a wide array of Forge Motorsport parts, including intercoolers, big brake kits, blow-off valves, wheel spacers, wastegates, turbo hoses, intakes, radiators, and much more! If you cannot find a specific item above or have any general questions, please do not hesitate to call our expert sales team at (480) 966-3040. We are here to make the buying experience a simple and pleasant one.
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