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Sinister Diesel Intercooler Ford Powerstroke 6.0L 2003-2007

$3,069.29 Sale:$2,360.99

Sinister Diesel

Model #SD-IC-6.0

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Introducing the new Sinister Diesel Intercooler for the 2003-2007 Ford Powerstroke 6.0. This unit is 100% Made in America and no shortcuts are taken to achieve top quality and performance. Our intercooler utilizes a bar and plate design for superior cooling compared to the factory unit all while being a 100% DROP IN FIT. This intercooler will futureproof your build as it will work just fine with your OEM factory charge pipes AND it can flow enough air to handle over 1200HP comfortably down the road. Our end-tanks are completely hand fabricated from 6061 Aluminum plate and beautifully hand TIG welded. We also utilize CNC machined billet aluminum inlets and outlets so they can handle extremely high clamping force without warpage in order to handle extreme high boost applications. We have tested these intercoolers up to 60Psi of Boost and we're confident they can handle more!


  • Super efficient Bar & Plate design
  • Hand Fabricated TIG Welded Aluminum End Tanks
  • Heavy Duty Internal Welded End Tank Reinforcements
  • CNC Machined Billet 6061 Aluminum Inlet/Outlet to handle maximum clamping force
  • 100% Made in the USA
  • Lowered EGTs (Exhaust Gas Temperatures)
  • Super thick 3.5" Core
  • A true Drop-In intercooler - no modifications needed
  • Works with factory or aftermarket charge pipes and boots
  • Every unit is pressure tested to 60psi
  • Core rated up to 300psi
  • Handles up to 1200Hp
  • Powdercoated in Sinister Blue
  • 2003-2007 Ford F-250 6.0L
  • 2003-2007 Ford F-350 6.0L

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Vehicle Engine Notes
Ford F-250

Ford F-350

Who is Sinister Diesel?

Sinister Diesel is an American bred company built by Brian George, Michael Mitchell, and a whole team of people who share the same passion, diesel-powered 4x4 vehicles. It all started when this group of friends was tinkering with their truck and had an idea to start a company that would provide high-performance diesel parts that would stand out among the rest. As enthusiasts themselves, they understand what it takes to make these vehicles perform, which is what they try to provide with their customers. Today, Sinister is considered one of the fastest-growing companies when it comes to diesel aftermarket parts.

Partnering With The Best

Diesel works closely with some of the top brands in the market such as ARP, H&S Performance, SCT, Bully Dog, MBRP, AFE, and S&B. This allows them to provide one of the widest selections of parts to their clients. They offer parts such as water pumps, head gaskets, Turbochargers, engine components, electrical components, and more. 

You Will Know It’s Sinister Diesel

Sinister Diesel creates a stylish and distinctive look for all their parts. Their parts are finished in metallic blue which the company dubbed “ Sinister Blue”. This adds an aesthetic value to the vehicle and helps provides a distinct look that people would remember.

Purchase Sinister Diesel Products At Vivid Racing

If you are in the market for high-quality diesel parts, then Sinister Diesel is the brand for you. They provide all the parts needed to improve the performance of your vehicle and they do this in style. To know more about Sinister Diesel, Visit Vivid Racing and check out their list of products that fit your specific needs.

Warranty Terms and Conditions:

Racing - Also, due to the nature of Race Only Parts, these items are not returnable or refundable. ALL SALES ARE FINAL and these products have no warranty.
Street - The warranty for parts designated "street legal" covers manufacturer defects. Should a "street legal" part fail due to a defect in manufacturing as determined by Sinister Diesel, customer is entitled to replacement of that specific part, or the equivalent amount in Store Credit. No credit will be issued for labor expenses incurred.
To initiate a warranty claim, please contact our Warranty Department to begin the process.
All warranty determinations including, but not limited to, the cause of part failure and customer remedy will be determined solely by Sinister Diesel.
In all cases, the item must not have exceed the Manufacturer's warranty period.
If the part was built by another Manufacturer, all Warranty Requests and Claims have to be made directly with the Manufacturer themselves.
Gaskets, O-Rings and other Wearable Parts are not covered under Warranty

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