If you're in the market for a solid upgrade for your Polaris, the Demon Heavy Duty Axles are worth a serious look. These aren’t just any axles—they're the result of years of fine-tuning and real-world testing by a team that knows their stuff. When you're out there tackling rough terrain, you want something that won’t let you down, and trust me, these axles deliver without breaking the bank.

What sets the Demon axles apart? For starters, they come with beefier CV joints and shafts, which means they can take a beating and keep going. The inner CV cage is crafted from 4340 Chromoly Steel, a material known for its toughness. Plus, they go through a dual heat treatment process that enhances their strength and durability even further. You won’t have to worry about them bending or wearing out too soon.

One of the standout features is the unique double plunge design. This allows for higher articulation angles—about 40 degrees on the inboard joint—so when you're climbing over rocks or navigating through mud, these axles provide the flexibility you need. And with 1.5 inches of travel on the bar splines, they slide smoothly, keeping your ride stable and responsive. The outboard joint offers an additional half inch of travel, swinging from 45 to 47 degrees depending on your model. That’s some serious range!

Let’s talk about the boots. The Demon axles are fitted with TPEE (Thermoplastic Polyester Elastomer) boots, which are a step up from the standard OEM boots. They’re tougher, stiffer, and more resistant to punctures and temperature changes. This means you can hit those muddy trails without worrying about your boots giving out on you. And to keep everything running smoothly, they’re packed with high-load molybdenum grease for low friction and a seamless ride.

Now, if you’ve got a lift kit or specific A-arms, these axles are designed to fit a range of setups—whether it’s a 1.5 to 5-inch bracket lift or various portal gear lifts. Just make sure to double-check the fitment for your specific model. They cover a lot of ground, fitting everything from the Polaris Scrambler 1000 XP to the Sportsman 850 HO XP.

In short, if you want axles that are built to last and can handle the rough stuff, Demon Heavy Duty Axles are a no-brainer. They come with a one-year limited warranty, so you can ride with confidence knowing you’ve got quality on your side.

• 15-20% increase in diameter compared to standard axles
• Inner cage made from rugged 4340 Chromoly steel
• Dual heat-treated high-strength chromoly steel shaft
• TPEE boot for enhanced durability
• 10-15% larger CV joint size than regular joints
• Wider articulation angles for better maneuverability
• Dual plunge design prevents binding
• Packed with high-load molybdenum grease for smooth operation
• Compatible with 1.5"-5" bracket lifts and various A-arms
• Comes with a 1-year limited warranty

• Polaris Scrambler 1000 XP 2016-2018
• Polaris Scrambler 1000 XP EPS 2014-2015
• Polaris Scrambler 850 XP HO 2013-2014
• Polaris Scrambler 850 XP HO EPS LE 2013-2014
• Polaris Sportsman 1000 Touring XP 2015-2021
• Polaris Sportsman 1000 Touring XP Limited 2016
• Polaris Sportsman 1000 XP 2015-2019
• Polaris Sportsman 1000 XP High Lifter Edition 2016-2021
• Polaris Sportsman 1000 XP Hunter Edition 2016-2021
• Polaris Sportsman 1000 XP Premium 2020-2021
• Polaris Sportsman 850 EFI XP 2009-2011
• Polaris Sportsman 850 EFI XP w/ EPS 2009-2011
• Polaris Sportsman 850 HO XP 2012-2013
• Polaris Sportsman 850 HO XP EPS 2012-2014
• Polaris Sportsman 850 HO XP EPS Browning LE 2012-2014
• Polaris Sportsman 850 HO XP EPS Orange Madness LE 2012
• Polaris Sportsman 850 HO XP EPS Pearl White LE 2014
• Polaris Sportsman 850 HO XP EPS Stealth Black LE 2013

Note: These axles are compatible with a 3-inch OUTKAST Lift Kit. Make sure to check your specific fitment if you’re running a Polaris Scrambler 850 or XP 1000, or a Sportsman 850 or XP 1000.