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Sinister Diesel EGR Cooler w/ Install Kit Ford Powerstroke 6.0L 2004-2007

$661.69 SALE: $508.99

Sinister Diesel

Model #SD-EGRC-6.0-04-IK

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Sinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. This EGR cooler kit comes with a new square-style EGR cooler and an installation kit that includes the water outlet connector hose, intake gaskets, o-ring kit, and turbo bolts.

One of the major concerns with the factory EGR Cooler is that when the internal brazing cracks, coolant is sucked into the intake manifold. From the manifold it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars!

If you're tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with one of Sinister Diesel's upgraded EGR cooler. Instead of the narrow internal cooling fins with brazed connections, we assemble each 6.0 Powerstroke EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can't match. And because of the factory-matching fit, installation is easy. You won't even have to remove the intake manifold!

The Sinister Diesel 6.0 Powerstroke EGR cooler has been extensively tested at our California headquarters to be 100% legal in all 50 States with a CARB EO# D-721 certification. Additionally, we guarantee that this upgraded EGR cooler it will work with any performance chip or tuner on the market. It will even work flawlessly with the stock Ford Powerstroke ECM without need for any modification. Installation is a simple, direct, drop in replacement on any 2004, 2005, 2006, or 2007 Ford F-250/F-350 Super Duty or Ford Excursion with a 6.0L Powerstroke diesel engine.

Features:

  • Stainless Steel Construction
  • Fully TIG Welded and Pressure Tested
  • Improved exhaust gas flow
Kit Includes:
  • Sinister Diesel 6.0 Powerstroke EGR Cooler (Square)
  • Intake Gasket Kit
  • Water Outlet Connection Hose
  • Turbo Bolt
  • O-ring kit
Fitments:
  • 2004-2007 Ford F-250
  • 2004-2007 Ford F-350
  • 2004-2005 Ford Excursion



This product is for Racing Competition only and is not legal for use in highway or street vehicles or other non-racing competition off-road vehicles. Purchasing this product requires you to sign our Vehicle Compliance Waiver HERE

Proposition 65

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Vehicle Engine Notes
2004-2005
Ford Excursion

8 Cylinder 6.0 Liter
  • D-721
2004-2007
Ford F-250 Super Duty

8 Cylinder 6.0 Liter
  • D-721
2004-2007
Ford F-350 Super Duty

8 Cylinder 6.0 Liter
  • D-721

Who is Sinister Diesel?

Sinister Diesel is an American bred company built by Brian George, Michael Mitchell, and a whole team of people who share the same passion, diesel-powered 4x4 vehicles. It all started when this group of friends was tinkering with their truck and had an idea to start a company that would provide high-performance diesel parts that would stand out among the rest. As enthusiasts themselves, they understand what it takes to make these vehicles perform, which is what they try to provide with their customers. Today, Sinister is considered one of the fastest-growing companies when it comes to diesel aftermarket parts.

Partnering With The Best

Diesel works closely with some of the top brands in the market such as ARP, H&S Performance, SCT, Bully Dog, MBRP, AFE, and S&B. This allows them to provide one of the widest selections of parts to their clients. They offer parts such as water pumps, head gaskets, Turbochargers, engine components, electrical components, and more. 

You Will Know It’s Sinister Diesel

Sinister Diesel creates a stylish and distinctive look for all their parts. Their parts are finished in metallic blue which the company dubbed “ Sinister Blue”. This adds an aesthetic value to the vehicle and helps provides a distinct look that people would remember.

Purchase Sinister Diesel Products At Vivid Racing

If you are in the market for high-quality diesel parts, then Sinister Diesel is the brand for you. They provide all the parts needed to improve the performance of your vehicle and they do this in style. To know more about Sinister Diesel, Visit Vivid Racing and check out their list of products that fit your specific needs.

Warranty Terms and Conditions:

Racing - Also, due to the nature of Race Only Parts, these items are not returnable or refundable. ALL SALES ARE FINAL and these products have no warranty.
Street - The warranty for parts designated "street legal" covers manufacturer defects. Should a "street legal" part fail due to a defect in manufacturing as determined by Sinister Diesel, customer is entitled to replacement of that specific part, or the equivalent amount in Store Credit. No credit will be issued for labor expenses incurred.
To initiate a warranty claim, please contact our Warranty Department to begin the process.
All warranty determinations including, but not limited to, the cause of part failure and customer remedy will be determined solely by Sinister Diesel.
In all cases, the item must not have exceed the Manufacturer's warranty period.
If the part was built by another Manufacturer, all Warranty Requests and Claims have to be made directly with the Manufacturer themselves.
Gaskets, O-Rings and other Wearable Parts are not covered under Warranty

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