Wheel Blowout Sale
Wheels - Affirm
  See more parts for your Chevrolet Corvette

B&B Exhaust 3-Inch C4 Fusion Exhaust System with 4.5-Inch Oval Tips Chevrolet Corvette ZR1 1992-1995

$2,602.78 SALE: $2,128.55

B&B Exhaust

Model #FCOR-0011


Shopper Award

The Billy Boat Performance Exhaust C4 Fusion has arrived due to your popular demand. Utilizing the same exhaust control valve as the factory system, you get a "Dr. Jekyll" cruising sound, and release the "Mr. Hyde" Bullet sound when you want! With unparalleled performance, sound and style Billy Boat Performance Exhaust developed a dual mode exhaust for the C4 Corvette - The FUSION. Through the 3" CNC mandrel bent tubing a smooth, balanced, uninterrupted exhaust flow is created for increased horsepower and torque. The Bi-modal design has two passages, or modes, that the exhaust can travel through in the mufflers. Each of the mufflers has two outlets, with one side having a butterfly type valve which allows the exhaust flow to be shut off, regulating which side of the muffler the flows exhaust. One side of the muffler is the quiet side, and one side is the loud side. The quiet side is a smaller, muffled and chambered tube, while the loud side is 3" tubing straight through. When the valve is closed all of the exhaust is forced through the quiet side for a nice mellow exhaust note with no interior resonance. When the valve is open the exhaust flow now runs through the straight side for a deep, robust exhaust note.

The Fusion is a bi-modal exhaust system, meaning it has two passages, or modes, that the exhaust can travel through the muffler. Each of the mufflers has two outlets, with one side having a butterfly type valve which allows the exhaust flow to be shut off, regulating which side of the muffler the flows exhaust. One side of the muffler is the quiet side, and one side is the loud side. The quiet side is a smaller, muffled and chambered tube, while the loud side is 3" tubing straight through. Through Billy Boat s development and customer feedback we have shortend the muffler, making the loud side of the muffler ?louder", which results in a tone similar to the famous Bullet system. In the closed position the tone would be slightly louder than the standard Route 66 system. The butterfly is controlled by a vacuum valve, which we built and developed completely in house. C4 Fusion, this valve is controlled by the ECU. The valve opens based on RPM and throttle position. The problem is the factory exhaust is very quiet, even with the valve open. Billy Boat s expertise here at B&B is getting the ?tone" right for your Corvette, and we think we nailed this one. Even in the closed position, the tone is deeper, louder, and more aggressive. Open the valves, the overall volume and tone increases to the point heads will turn when you drive up. What if I have a standard C4? Some of you bought a C4 Billy Boat Exhaust system already and it s great, right? Billy Boat Performance Exhaust has spent months developing a stand-alone kit which allows any C4 to take advantage of the bi-modal system. The kit come complete with all the wiring, mild-to-wild switch, vacuum line, vacuum accumalter, and vacuum switch needed for installation. We have used the engine as the vacuum source and the installation is simple and straight forward. Each part of the system will fit to a stock H-pipe or the stock headers. The parts can be mixed and matched (rear exhaust, x-pipe, and long tube headers) For best performance it is recommended to use the long tube headers, the 3" x-pipe, and the 3" Fusion. Billy Boat has combined the best of the Bullet exhaust with the best new technology to give you the Fusion System for your Corvette. The muffler tips are double walled, 4" round or 4.5" oval. The entire system comes completely polished and the result is a truly spectacular look and sound that gives this high performance sports car the look and aggressive sound which will have heads turning everywhere you go. All B&B products are precision built in rugged fixtures, completely TIG welded, and are a direct replacement for stock exhaust components and include all hardware and gaskets. No machining, no cutting and no welding means easy installation. We provide the perfect mix of performance, sound and style your Corvette . Each Billy Boat Performance Exhaust system is backed by a lifetime warranty against rust, corrosion or burn through and 2 full years against defects in materials or workmanship.

Features:

  • 100% T304 stainless steel
  • CNC mandrel bent tubing
  • Bi-modal exhaust
  • Limited LIFETIME warrant
Fitment:
  • Chevrolet Corvette ZR1 1992-1995
Note:
  • Images for marketing purposes only. Actual product may vary.

Proposition 65

/!\ warningWARNING: Cancer and Reproductive Harm

https://www.P65Warnings.ca.gov

Vehicle Engine Notes
1992-1995
Chevrolet Corvette

Who is B&B Exhaust?

A vehicle exhaust not only triggers your adrenalin rush as a driver but also provides substantial performance gains in your engine power. Factory exhausts are designed for comfort and to lower the noise level of your vehicle. Unfortunately, it also restricts the vehicle's performance, limiting its full potential. Numerous exhaust manufacturers out there claim that they are the best, but none can back it up like Billy Boat Exhaust.

How It All Started

Since 1989, B&B Exhaust (formally known as Billy Boat Exhaust) has been building the highest-quality stainless steel exhaust systems available on the market. The company specializes in producing handmade pitch-perfect exhausts for nearly every vehicle application.

With more than 30 years of experience in the racing and exhaust space, Billy Boat has learned quite a few things about performance. Today, B&B Exhaust has become the go-to exhaust manufacturer of enthusiasts who want quality products that do not break the bank.

Racing Participation

The company has also actively participated in various motorsport disciplines. Whether it is leading the field as the fastest qualifier at the 1998 Indy 500 or leading a team of highly skilled craftsmen, Billy Boat Exhaust has what it takes to get the job done. To B&B Exhaust, performance is measured by more than just power figures; it delivers products beyond consumer expectations.

State-Of-The-Art Facility

All B&B Exhaust products are manufactured in-house. They have their own dyno facility that allows them to test their product design and its performance gains. They also have the industry’s most experienced R&D staff, enabling them to stay up to date with current vehicle trends. It helps them ensure it delivers products that fit and perform to an unrivaled standard. All Billy Boat Exhaust systems and components are manufactured right here in the USA.

What Does B&B Exhaust Offer?

B&B Exhaust originally specialized in the Porsche 911 performance exhaust systems, oil coolers, and intercoolers. It later introduced the Tri-Flo line, named after its unique 3-into-1 Porsche header. 

Today, in its state-of-the-art facility in Arizona, Billy Boat Exhaust continues to manufacture the highest performing exhausts for most sports cars, trucks, and SUVs. It includes offering tantalizing exhaust systems for Porsche, Cadillac, Corvette, Dodge, BMW, Range Rover, and more! 

Why Choose B&B Exhaust?

With years of Indy racing experience, B&B Exhaust understands that the smallest details can make the biggest difference. The brand is proud to serve the needs of performance enthusiasts with the same level of dedication that is often reserved for the most serious and seasoned racing professionals. All B&B products are distinctively designed for maximum results on both the street and track without overlooking the incredible exhaust note that puts a smile on drivers’ faces with each hard acceleration. 

Upgrade to a B&B Exhaust Today

B&B Exhaust has you covered whether you have a daily driver, touring race car, or show car. To know more about them, visit Vivid Racing, as it carries a wide range of Billy Boat Exhaust systems for various vehicles. 

Our B&B product lineup includes Catback exhausts, test pipes, catless downpipes, exhaust tips, intercoolers, headers, mid-pipes, oil coolers, mufflers, complete systems, and more! If you have any questions regarding the items listed above or about B&B Exhaust, please call our specialized parts team at (480) 966-3040.





Check out these other great products